Aerial view of the dive barge with chamber, compressors and crew at Lake Tuscaloosa.
CASE STUDY · WATER INTAKE

Lake Tuscaloosa Water Intake Upgrade

Owner: City of Tuscaloosa | GC: Haren Construction | Tuscaloosa, Alabama | 2024

DEPTH: 110 Feet
CREW: 6 Divers
DURATION: ~1 Month
SAFETY: On-Site Chamber · DMT on Standby
THE CHALLENGE

The problem

The City of Tuscaloosa's lake intake was aging, and the city needed more capacity from it. The work called for a new intake at depth.

DEEP DIVING PROTOCOLS

Why the depth mattered

The work took place at 110 feet. Past 100 feet a chamber is required on site (ADCI sets the threshold at 80 feet). That meant extra equipment and more personnel: surface supplied air run from a barge, surface oxygen decompression, an on-site chamber, a chamber operator and a dive medical technician on standby.

Dive crew and chamber on the barge at Lake Tuscaloosa.
Dive crew and chamber on the barge at Lake Tuscaloosa
EXECUTION & INSTALLATION

What Zion Marine did

We removed the existing timber intake and rock ballast. We installed a new intake with diver placed steel formwork, rebar and concrete. We also replaced the screen guide rails and the air valve intake. Six divers worked on the project for about one month.

Painted steel louvered structure staged on shore before installation.
Painted steel louvered structure staged on shore before installation.
Steel formwork with a rebar mat staged before installation.
Steel formwork with a rebar mat staged before installation.
Galvanized steel frame staged on shore.
Galvanized steel frame staged on shore.
OUTCOME

The result

The new intake is in service and meeting capacity. The project was completed on time and on budget.

DIVE OPERATIONS

On the barge

Surface-supplied operations require precise topside coordination. On Lake Tuscaloosa, the dive barge carried the full spread: commercial diving air station, decompression chamber, high-pressure gas racks, umbilical lines, tender stations, and safety personnel. Every dive rotation was monitored continuously from the surface.

Diver in a helmet with umbilical and tenders on the barge at Lake Tuscaloosa.
Diver in a helmet with umbilical and tenders on the barge at Lake Tuscaloosa
Aerial view of the dive barge with chamber, compressors and crew at Lake Tuscaloosa.
Tell us about the structure and conditions

Planning underwater work at depth?

Tell us about the structure and conditions. We'll help assess the requirements, depth thresholds, equipment and crew configuration for safe execution.